software that empowers your team
The DynaStar™ Maintenance Management System is currently being rewritten and re-designed into a cross-platform web-based package with more features and functionality. This is in response to client requests and our own initiative.
DynaStar™ is the system designed specifically with Maintenance Teams in mind. DynaStar™ is an industry-leading Maintenance Management System with complete purchasing, inventory and warehousing capabilities. It benefits the entire team, from the plant floor worker to the accounting department and the corporate head office, by delivering the data needed, as needed, to each user. Since 1982, DynaStar™ has been empowering the whole team with its easy-to-use interface, powerful features and data controls. DynaStar™ Web continues and improves upon this trend, allowing mobility for any user. View some of our features below.
We offer approvals on a range of documents, including action plans, requisitions, purchase orders, work requests and invoices. Each of these items can have the same or different approval modes set up. Documents can be routed through a general approval queue, where any user with the appropriate authority can approve them, or they can be departmental-based and assigned to a specific user's queue for approval. Documents can also be auto-approved under a simple limit, self-approved or not, and designated to appropriate approvers by specific cost centers.
Any item can be set to have multiple approvers. The maximum number of approvers for an item is six. Multiple approval requirements can be based on a dollar limit, dollar range, specific cost center, document type, or any combination of these for any item where approvals have been enabled. For example, one PO might require one approver, while another PO may require two approvers based on the type, amount, department, or combination of these. Our system can handle any normal scenario.
E-Sign Approval
You can enable e-signing for any approval or partial approval mode based on document type, dollar range or cost center.
Direct and Non-Direct Charge Purchasing
Our system is designed to meet the specific needs of procurement, offering both direct charge and non-direct charge (inventory) purchasing options. We recognise that not all items purchased require or are suitable for processing through stores.
Centralized Purchasing
The Purchase Order Generator is a tool that can be used for centralized purchasing or by each site's procurement team to streamline the generation of approved requisitions into the appropriate purchase orders for suppliers.
Work Orders
The Work Order Manager is a central hub of the Maintenance Module, containing all authorized and agreed work. From here, you can view all jobs in progress, jobs not started, backlogs and upcoming work. DynaStar™ Web has added new functionality to each work order. A single work order can now cover and track multiple assets, include multiple jobs and, as always, include multiple action plans, complete with parts, services, craft and labor estimates. Create work orders for routes, shifts, daily checks, PMs, inspections, testing, or for the weekly meeting with ease.
Our system is different. Nested work orders are not lost or forgotten as they can be with other systems. DynaStar™ Web allows you to combine multiple work orders into one, or add a work request to an existing work order, and track all items with ease. If a job cannot be finished, simply move the remaining work to another work order or a new work order. Transform a manually created work order into a preventive maintenance procedure that will automatically generate on a schedule with just a few clicks of the mouse.
In DynaStar™ Web, an administrator can create different work order screens for different types of work or give users a simplified screen to use.
Work Requests
Allow users within the company (not the whole world) to submit work requests. Electronic requests save over 25% of a planner's daily work time compared to phone, email and paper requests. Turn approvals on for work requests and keep the clutter out of the work order system. Users can track their own requests to see when approved, when turned into a job, and when the job has been completed. Add documents to a work request or snap a picture of the problem and attach the picture with ease.
LogBook
Turn the counter logbook into an electronic logbook with DynaStar™ Web. View notes and events from any computer. Set up logbook groups to easily separate notes between trades and/or sites. Track events, machine conditions and work carried out without a work order for historical reference, now complete with time recording. Indicate if an entry needs to be followed up and record multiple responses if required. If a recorded event is larger than initially expected, convert the logbook details into a full work order with 1 click. Logbook entries also appear on our popular Daily Recap report.
Journal Notes
Journal Notes captures all users' job notes and time in one place for assigned jobs. If a user is not recording their progress on a tablet or phone while working on a job, they can quickly and easily record their notes, time and now even parts usage for jobs around the plant from a simple screen. Less time at the computer means more time on the plant floor. Journal Notes allows easy searching of historical data by user or machine. Journal notes also appear on our popular Daily Recap report.
Preventive Maintenance
Easily set up preventive maintenance procedures with plans and recordable step actions, complete with labor, service and parts estimates, diagrams or attached documentation. View the entire lifecycle of procedures, for an asset, all in one place. Copy corporate action plans for even faster set-up. Create routes, daily recurring checks with multiple assets. Set procedures to be generated manually or automatically based on calendar or meter based rules or a combination of both.
DynaStar™ Web still allows multiple action plans and override capabilities and now handles the pre-assignment of multiple workers to each plan. Use our new PM Generate type with our new PM Classification to allow finer control of the work order type generated for the work order. Use our new Display Type to easily change the way work orders are displayed and printed to better suit routes and daily checks.
Predictive Maintenance
Create inspections or procedures based on the measured condition of a machine, with all the functionality offered by preventive maintenance procedures.
Corporate Action Plans
Designed for companies of all sizes, Corporate Action Plans allow the creation and optional approval of maintenance plans for preventive, predictive, test or safety procedures. This allows all users to easily follow the same best practice for the company, simply by applying the action plan to a procedure being created. Company action plans are archived for a complete history and, if required, an archived copy can be restored and used.
System Generated Alerts
With our unlimited number of meters per machine and our meter status feature, you can easily set up an alarm to send a notification with instructions to one or more users when a monitored condition falls within any range or limit set.
System Generated Work Order
Combined with our system generated alerts and unlimited meters per machine and meter status capability, the system can easily be set to generate a work order when a monitored condition falls within any range or limit set.
Calendar Based Scheduling
Use the calendar-based scheduling tool to easily select and allocate work to individual trades on any day of the week, today, tomorrow, next week, next month.
User Utilization Scheduling
Select a user, see their availability, see what work is currently assigned to them and schedule work based on their availability and their skills.
E-Sign Off
Enable E-Sign off for work orders and capture an electronic signature from tradespeople and stakeholders on the work order.
Project Management
DynaStar™ Web introduces a completely new feature: our Project Manager. Plan out projects with multiple phases and multiple jobs with ease. Track and control work progress and budgeting at every level. Create capital projects, maintenance projects or just use for purchasing. Use the Project Manager to plan and insert work orders into the work order system for every phase.
Valuation
We have expanded the valuation methods available for valuing parts from three two five methods. Inventory can now be valued by FIFO, Avg Cost, Last Price Paid, LIFO or SIM. The valuation method is no longer a one-size-fits-all approach; it can now be applied part by part, or by part type, or by location. We have also added the capability to enforce IAS 2 (International Accounting Standards).
IAS 2 requires the same cost formula to be used for all inventories with a similar nature and use to the company, even if they are held by different legal entities in a group or in different countries.
US GAAP allows use of different cost formulas for inventory, despite having similar nature and use to the company. Therefore, each company in a group can categorize its inventory and use the cost formula best suited to it.
Equipment QR Codes
A QR Code is generated automatically for every piece of equipment in the equipment tree. Unlike other systems, you are not limited to just 25. Some of our clients have 10,000 pieces of equipment in their tree. Scan the QR Code and you will be taken directly to that equipment's user-customisable dashboard and information page. Click once and you will be taken from the dashboard to any of the detailed information on the equipment.
Meters
A meter in DynaStar™ is anything that can be measured. DynaStar™ allows unlimited meters per equipment or equipment component. Any meter can be used to generate an alert, a work order or kick off a Preventive, Predictive or Safety Maintenance Procedure.
Alternative Purchasing Units
DynaStar™ Web enhances our parts management, allowing parts to be stocked in one unit of measure (UOM) and purchased in another. Each part in the catalogue can have it's own alternative purchase units defined. There is no limit to the number of parts and no limit to the number of purchase units for a part.
Part Attributes
DynaStar™ Web has improved and streamlined the setup of tracking attributes for parts (size, length, width, speed and so on). Simply define the attributes to be tracked for a 'type' of part and all parts of that 'type' will automatically have those attributes available. There is no limit to the part types that can be defined and no limit to the number of attributes that can be tracked.
Part QR Codes
New to DynaStar™ Web is the addition of QR Codes for parts. Add the QR code to a part label and simply scan the QR code to access the part information in DynaStar™ Web. A QR code is automatically generated for each part in the Parts Manager.
Quote Management
DynaStar™ Web now has a full Quote Manager. This improves and streamlines the process for sending and receiving quotes for items. You can use this from the Part, Requisition and Purchase Order Managers. Just highlight the items you want quotes for and select Generate Quote. The quotes will be generated for all the suppliers associated with the items. You can also choose which suppliers to quote from and send the quotes. Each quote is numbered and emailed out. You will be notified when quotes are returned. Quotes are automatically attached to the items. Just choose the best quotes and click to apply and update the appropriate information.
Roles and Permissions
DynaStar™ Web continues to use the industry standard of roles and permissions to control access to data. We don't lock you into just a Technician or Manager role like other systems. We include a comprehensive set of roles with pre-defined permissions, ready for immediate use. However, as usual, you have full access to our canned roles, as well as the ability to create and customize roles with permissions that align with your specific team requirements. DynaStar™ always gives clients the tools to customise the setup to their specific needs. DynaStar™ Web improves this area by allowing permissions not just to a manager but to tabs and even grids within managers. You can create a role, assign permissions to the role, then assign users to the role. A user will only see and do what you allow them to see and do. This also now applies to reports. A user will only see data on a report they are allowed to see.
Data Segregation
DynaStar™ Web is the new and improved software that has taken everything we did right in previous versions and made it even better. We've created Divisions and Sites and we've added user types (Corporate, Division, Site) to make it easier for you to control access to your data. A site user will only see data for the sites they are assigned to, and you can also set different permissions depending on the site. For instance, you can choose to let a user create a work order in their home site, but only view or not see at all work orders from another site. You have complete control over data access between and for any site and user within your organization.
Authentication
DynaStar™ Web provides users with two convenient options for access: Active Directory Authentication or DynaStar Authentication.
Single Sign-On
DynaStar™ Web now offers Single Sign-On as an option.
Two Factor Authentication
DynaStar™ Web can be enabled with two-factor authentication.
Delegate Authority
DynaStar™ Web now allows approvers to delegate their approvals. Simply set an away message and your delegate can approve any approvals in your queue.
Downime Tracking
Downtime is the single biggest source of inefficiency in any production environment. Use DynaStar™ Web's DownTime Manager to categorize these inefficiencies and develop procedures and strategies to reduce and eliminate them. With the ability of an unlimited downtime cause tree, severity codes, unlimited custom fields and automated data collection capabilities, customers can track any data to help reduce inefficiencies and improve their metrics.
Condition Based Monitoring
With DynaStar™ Web's new API capability real-time condition based monitoring is now more easily implemented. Machine health monitoring allows maintenance teams to: identify potential problems before they arise and cause equipment failure, and reduce frequency of maintenance activities ensuring maintenance is only done as needed.
Corporate Parts
DynaStar™ Web now has a Corporate Part Manager. This allows organizations to maintain a full corporate parts list (CPL) that can be transferred to a facilities Part Manager. The Corporate Part Manager allows organizations to manage the relationship between the corporate (internal) part number and supplier and OEM numbering, enforce a numbering and naming scheme, decide which supplier to purchase from and what details a facility should track. Facilities benefit from a standardized Part List between facilities and still maintain the capability of adding parts specific to their own operations to their Part Manager, and adding facility specific information to the part but maintaining the corporate numbering and naming.
Cycle Counts
DynaStar™ has always had cycle counting capabilities, both in the application and via handheld units. Users can easily create count sheets by count due or ad hoc. DynaStar™ Web adds a new utility to easily set count rules for the entire inventory and calculate without manual input how many parts to count per day and on what day of the year to ensure at least one count per year of the inventory. Count rules can be easily set for 1 or 12 times per year, depending on the organization's needs.
Adjustments, Returns and Transfers
DynaStar™ Web continues to offer full parts management. It enhances this area with a new returns manager and a transfer manager.
Stock Re-Ordering
With DynaStar™ Web reordering parts has never been easier. Open the Reorder Sheet Manager and select to reorder parts that are either "At or below" or "Below" their designated reorder point, click Find to bring up the list of matching parts. Decide whether to order the maximum stock of a part or just the default quantity, highlight one or more parts on the list and with a single click create one or more purchase requisitions. Depending on the Facility's business settings, requisitions can be automatically sent for quotes, automatically submitted for approval, or automatically approved and immediately available for generation into their respective purchase orders. With the use of alerts, purchasers can be automatically notified, on screen and via email when a part needs to be reordered, further simplifying the process and keeping the procurement department up-to-date with changes in the system.
Vendor Managed Inventory (VMI)
Easily track Vendor Managed Inventory, Consignment Inventory alongside Plant Inventory and access all your stocked parts information in one place, making it easier for the maintenance team to access everything they need for parts estimating in one place.
Barcoding Inventory
DynaStar™ Web continues to offer barcoding and part labelling with labels that make sense for your team. Choose the barcode printers your team wants to use and we will add label reports that match your printer and needs at no cost, or design your own with our built in Report Designer. DynaStar™ Web now offers RFID capability in the software.
Tool Tracking
Track the tools used by the maintenance team for the work to be carried out using the Tool Transaction Manager or by adding them to estimates on the work order and checking them out and in directly from the work order.
Part Serialization and LOT tracking
DynaStar™ Web adds the ability to easily serialize parts or track Lot information for inventory and usage on a machine.
Supplier Management
Our Vendor Manager is the ultimate tool for managing all your suppliers in one place. Get full purchasing history, manage the suppliers' parts catalog, see stock levels, view part numbers, OEM numbers, contract prices and more. Everything you need to know about your suppliers is at your fingertips. Set up EDI or punchout information and streamline your supplier interactions.
Receiving and Returns
Use the PO Receiving Manager to effortlessly receive an entire PO or select specific line items and receive with a single click. Attach the packing slip or waybill data, note the kitted location for maintenance, or initiate a return to the vendor for over shipments. Have the supplier email the packing slip and apply the receiving information to the purchase order when the items arrive.
Contract Pricing
DynaStar™ Web allows you to track a supplier's contracted prices for any period of time, with allowed variances. Contracted prices are automatically entered on requisitions and purchase orders for the appropriate suppliers. Track contract compliance, including delivery times.
Preferred Suppliers
DynaStar™ Web allows preferred suppliers to be set by part or by location. Each plant can have different preferred suppliers for the same parts.
Document Numbering
DynaStar™ is unique in that it allows numbering to be specific to your organization. The number is not just 1, 2, 3 and so on. You can number with a prefix of your choice and a length of number that makes sense. A PO can be numbered according to the fiscal year, the calendar year, the month, the facility ID, or any other method you choose. In older versions of DynaStar™, this had to be done with a slight customization to the software. DynaStar™ Web has improved this and opened up the numbering for a multitude of items. Clients can have different numbering schemas for different sites and even multiple numbering schemas within a document/manager. For example, a Capital PO can have one numbering schema, a Normal PO a different one, a Standing PO a different one and so on. Any Manager within DynaStar™ Web can have multiple numbering schemas that make sense to your team based on the type of the document.
User Defined Fields
DynaStar™ has always been powerful, allowing clients to add an unlimited number of their own fields to the system. These fields can be seen on grids, used for searching data and reports, and much more. DynaStar™ Web takes this functionality to the next level across the entire software. For instance, a client can add their own field to a work order, ensuring all work orders now track this custom data. Alternatively, they can add the field to a specific work order type, allowing them to track custom data on those types only. Our user-defined fields can be used for tracking data for a whole document, types of document, attributes on different part types, serialization data and much more. Already powerful, DynaStar™ Web's User Defined Fields are now even more powerful.
Dashboards
DynaStar™ Web now includes dashboards. Users can set the dashboard screen as their default sign-in screen and easily customise their dashboard with a selection of options based on their system use: maintenance, stores, procurement, accounting and so on. Items selected for the dashboard can also be based on the type of access a user has: administrator, corporate, divisional or specific facility (site).
Report Designer
DynaStar™ Web now has a report designer. Users with appropriate permissions can design their own reports and schedule them to run. Report data is tied to user roles and permissions. Users can only report on what they have access to.
Report Scheduler
DynaStar™ Web's built-in Report Scheduler allows users to schedule an unlimited number of reports to an unlimited number of recipients.
Industry Standard Reports
DynaStar™ Web offers a comprehensive set of industry-standard reports in all modules and for all managers. We can also create custom reports for you. And you can add your own reports too.
Project Budgeting
DynaStar™ Web has full budgeting capabilities for each job, each phase of a project and for the overall project. You can see directly on the screen exactly where the project stands, which jobs or phases are over or under budget, and you can access this information via reports.
Account Budgets
DynaStar™ Web makes it simple to upload budgets for any account for any budget period with our import data feature. You can assign a budget value to any account code for every fiscal period in a year. Our many budgeting reports make it easy to report on budgets.
Procurement Budgeting
Use the DynaStar™ Web allocation tool and know exactly what happens to the budget when a requisition is processed or a purchase order is issued. Run a budget report to see if procurement is on budget, over budget, under budget and what is already committed for future purchases. DynaStar™ Web has multiple options to choose from so that what is charged against this month's budget or future budgets is based on your company's requirements.
Maintenance Budgeting
Estimates and actuals are built into each work order. Maintenance teams can track the cost of each job and compare it to the estimated cost on screen. Combined with our budgeting reports, maintenance can easily keep track of the company's allocated budgets from period to period and see if they are meeting their budget milestones.
Notifications
DynaStar™ notifications automatically inform each person when something happens in the application. With DynaStar™ Web, an unlimited number of notifications can be sent to an unlimited number of recipients. The recipient of a notification does not even have to be a DynaStar™ user logged into the application.
Bookmarks
Bookmarks are a power tool for the DynaStar user. Each Search screen allows the User to create Bookmarks. A bookmark is a set of search criteria saved as a bookmark button on the user's search toolbar. A user can have as many bookmarks in a manager as they wish. A simple click on the bookmark will perform a search using the saved search criteria, without the user having to enter the same search criteria over and over again to find records. DynaStar™ Web has improved this feature and now allows users to share their bookmarks with any team member.
Data Entry Rules
Data Entry Rules allow an Administrators too have greater control of the application and user settings. By defining Data Entry Rules
either system wide, or on a user-by-user basis, an Administrator can set the
application to be even more user friendly to the end user.
Using the Data Entry Rule Manager an Administrator
can:
Set fields as "Mandatory" / "Required Entry",
Set system wide default input values for a field,
or Set user specific default input values for a field.
Documents and Attachments
DynaStar™ Web allows an unlimited number of documents to be attached to records in most managers. A document in this context is any type of file that the computer system can understand. Documents can be uploaded and stored online or on a client's own network. In the application, you can simply take a picture with your tablet or phone and the image is automatically uploaded and attached to the item being edited.
Import Data
DynaStar™ Web allows data to be imported directly into any manager in the system. Simply download the import template from the manager, complete and upload.
Export Data
DynaStar™ Web allows data to be exported from any manager in the system. Export data that appears in any grid with a simple click of the mouse, or use our export feature in a manager and choose which columns and which child data to export.
Auditing
DynaStar™ Web has rewritten auditing to make it much easier and simpler for users to access. With the right permissions, a user can view any item's audit trail directly on the item and see any differences made to the data.
100% accuracy for every change.
Searching
DynaStar™ Web has been given a new look and feel and has improved our already powerful search capabilities with even more powerful yet easy to use search techniques. Searching is still combined with bookmarking so that once your criteria is created, no matter how complex your search, a reusable bookmark button is created with one click, or with one click a notification can be created and scheduled.
Customizable Screen
DynaStar™ Web now allows administrators to design and assign custom Work Request Screens to user profiles. While the Work Request screen is simple, administrators can create their own if desired.
Custom WO Screens
DynaStar™ Web now allows administrators to design and assign custom work order screens to user profiles. Administrators can create different work order screens by work order type and apply them, giving them complete flexibility to give different looks to different types of work or projects.
CribMaster Integration
Turn on CribMaster Integration and DynaStar™ Web will communicate with your CribMaster installation. View all the inventory and transactions of CribMaster in DynaStar™ Web. You'll have all the information you need to plan your work at your fingertips.
Equipment
All companies should have an asset management system to help them manage the entire lifecycle of their physical assets. Dynastar™ Web provides companies with both the data and the tools needed to manage their physical assets.
Our Equipment Manager stores all related and historical information about equipment: work history, parts usage, purchases, notes, downtime, meter data and full bills of materials. DynaStar™ Web allows users to scan a QR code and be taken directly to the Equipment's customizable dashboard/information screen. Users can even work directly from the Equipment Manager to create work requests, work orders, logbook entries, journal notes and the like. DynaStar™ Web categorizes data by equipment, components, parts and part assemblies, breaking data down to a low level. Maintenance teams can make better decisions, identify patterns and roll up to see the big picture. A piece of equipment can be an entire building (such as a sawmill), a machine center (such as an edger) or a subset of a machine center (such as a feeder). Equipment is then broken down into its subsystems and parts.
Part Management
The DynaStar™ Web Inventory module allows parts to be managed with a predictive strategy rather than a reactive approach. The Part Manager contains all the information about a part from across the software. Parts can be flagged as critical, spare, replacement. Lead times are automatically calculated for each supplier, averaged across all suppliers and DynaStar™ Web even allows manual lead time entry. Track the life of a part, be automatically alerted when a part should be ordered based on past and current usage, lead times, upcoming work and current stock levels. Generate quotes automatically or manually. Track compliance with contract prices. Companies need an accurate inventory system and efficient spare parts management to be proactive and meet operational needs.
Purchase Requisitions
Dynastar™ Web allows users to create requisitions manually or automatically with just one click. Simply select the required parts from the Parts Manager, Part Inquiry screen, Equipment Bill of Materials, Work Order Estimates and more, then click Create Requisition. Add multiple items to a requisition at the same time. Track supplier quotes and accept the best quote with 1 click. Track approval history and easily convert requisition items into appropriate purchase orders.
Purchase Orders
Use the Purchase Order Manager to create and manage purchase orders securely. Create, track and manage all purchases from vendors with ease. Handle capital orders, standing orders, blanket purchase orders, credit card purchases, COD orders and normal everyday purchase orders with our user-friendly system. Use Punchout, EDI or our PO Mail to send quotes and purchase orders directly to a vendor with DynaStar™ Web. Send individual or multiple purchase orders to multiple vendors with a single click. Monitor deposit schedules, approval history and a complete and full audit record of every change made right from the Purchase Order screen.
Attach any document the computer system can understand. Track any unique information to your process through unlimited user-defined fields. DynaStar™ Web ensures that the Purchasing Process is streamlined, secure, fully audited, and adheres to organization approval requirements and defined segregation of duties requirements. The Purchase Order Manager will help buyers effectively and easily manage all of their purchasing activities.
Invoice Management
Use the Invoice Manager to easily match invoices to receiving information. The Invoice Manager can handle miscellaneous costs, deposits,
credits and foreign funds. Added costs are easily split/distributed in multiple ways against existing receiving
information. DynaStar™ Web can ensure vendor invoice numbering is unique and differences between an invoice and
purchase order receiving can be flagged and require approval before transferring data to your financials package for payment. Multiple Invoice Matching Reports, Invoice Batch Reporting, Accruals Reports are available directly
from the manager.
Integrations
DynaStar™ Web can integrate with and send data to any financials package. Your financials package can also send data to DynaStar, ensuring vendor related data is always synchronized. Typical integrations include payables, accruals and general ledger.